Paying for robotic equipment can be a big leap for a small business. Manufacturing robots have been automating tasks since 1961. The first industrial robot, the Unimate, worked with the die casting models at a General Motors plant. In the last decade there has been a surge of robots being integrated into mid-sized and smaller corporations. One reason is the growth and affordability of the used software market. With the leaps made in controls technology, companies are improving Summer Camp before the current model has finished its life-span. However , the overall functionality of the six-axis articulated arm not changed in the last decade. As companies consolidate and reorganize, the factory surplus is sold.
Automation benefits include saving money and lessening production time. Automation also leads to an increase in part quality and reliability. These are some tips to help you get started implementing task automation onto your factory floor.
Involve the Shop Floor Individuals Consulting the workers that currently produce the part is a good place to start. This is the person who has the experience to know what works and what had not worked in the past. They often have helpful insight into the practice that you can not gain by simply watching. Requesting their engaging in the robotic welding project will help it be more profitable. The workers who manually perform the process can provide advice on often the configuration and specifications of the equipment up front, avoiding the possibility that the equipment is not as ergonomically friendly or productive simply because it could be. Failure to involve them disregards the awareness they have gained though experience with the process.
Choose your personal Robot Operators and
Robotic Programmers Carefully Most commercial robots are controlled by the use
of teach pendants. Several of these pendants now are programmed with an
interface that resembles a computer. An individual that is computer-literate
will have less trouble learning to instruct the robot and moving it to
accomplish the desired assignments such as welding or material handling. For
instance, the challenge connected with transforming a manual welding process to
a robotic welding process is best handled by someone with a solid track record
in manual welding. This would be an ideal person to select to get programming or
operating the robotic welder. When choosing metal man operators, programmers,
and technicians, special consideration should be fond of motivated employees
that are willing to learn and advance all their skills.
Make Training a Priority It is important when purchasing a tool integrator to choose one that provides training on the robotic process. This allows your company to be able to fully utilize the robot and limit later down-time due to mechanical problems. Ideally the person chosen to receive the training should be the future programmer or operator. Together with the proper training, the programmer should be able to reliably produce productive and effective robot programs. Basic groundwork training is often a minimum, with the real learning happening on the shop carpet. Generally your robotic integrator will program your automatic system to interact with your current equipment and leave you along with a turnkey solution that requires only a push of a button. It can be still ideal to have trained personnel on hand should a future problem arise. Routine maintenance, such as an annual grease replenishment and battery replacement, is also an issue that you will want a taught individual to perform. Many robotic systems have been destroyed by means of well-meaning maintenance by individuals that do not understand the complex dynamics of the robotic system.
Watch Part Fit-Up and Repeatability The most problematical issue with welding robots is part high quality. Robotic systems are designed to repeat the same sequence of functions. If the robot system has been damaged, repeatability can become restricted. Robotics systems sold feature a repeatability measurement and that really should be taken into account along with payload and reach requirements. Used programs should be tested for accuracy and repeatability during the reconditioning process. When performing properly, robotic systems are more reliable in addition to produce parts far superior in quality than yourself welded parts. Touch sensing and seam tracking can often compensate for weld joints that are not static, but robots usually are limited by the laws of physics. The use of quality devices in conjunction with robots improves the part fit-up. Attention should be given to lasers, welding and cutting torches, welding electric power supplies, raw consumables, and other variables that could lead to a new loss of quality in the finished product.